What products does Forestar manufacture?

Forestar manufactures WPC composite decking boards, exterior and interior wall cladding, composite fencing, and garden sheds for outdoor storage. Production takes place at our facility in Xuancheng, Anhui, China, operated by Anhui Fumeida New Material Technology Co., Ltd.

What is Forestar composite made of?

Forestar composite blends reclaimed wood fibre with recycled polymers, and contains up to 90% recycled content. Capped profiles add a protective outer shell that improves resistance to staining and fading. Our boards do not need seasonal painting, sealing or staining.

Can importers order samples before placing a bulk order?

Yes. Distributors, contractors and retailers can request physical samples through the Order Sample page. We recommend evaluating colour, texture and surface temperature under your local sunlight conditions before you confirm a container order.

Do you support custom colours, profiles or private-label packaging?

We work with trade partners on colour, length, profile and packaging requirements for their target market. Please send your project specifications with your catalog request, and our export team will confirm feasibility.

Which markets does Forestar export to?

Forestar products are used in more than 45 countries. Our project references include the USA, Austria, Colombia, Finland and Chile.

Where can I meet the Forestar team in person?

Visit Forestar at PISCIMAD 2026 in Madrid, Booth 7A49, from 10 to 13 November 2026. You can also contact the export team to arrange a factory visit or a video call.

Enterprise Engineering & Co-Extrusion White Paper

High-Quality Deck Patterns Factory & Products

The authoritative architectural guide to precision WPC extrusion, geometric decking configurations, structural load tolerances, and factory-direct global supply chains.

Precision Manufactured Portfolio

Signature Composite Decking & Modular Outdoor Systems

Factory-direct high-density polymer systems designed for high footfall, climatic resilience, and seamless pattern integration across residential and commercial developments.

Best China TerraShield Wood Plastic Composite Decking – Low Maintenance Solutions

Configure TerraShield Decking

High-Quality China Suppliers Factory RidgeStar Waterproof Garden Shed

Architectural Mechanics

The Evolution of Deck Patterns in Global Landscape Architecture

From basic parallel planks to intricate geometric configurations: How co-extruded composite formulation enables chevron, herringbone, and multi-width transitional patterns.

2008

Founded in China

Pioneering High-Precision WPC

90^%

Recycled Content

Eco-Circular Polymer & Wood Fiber

45⁺

Export Territories

Fully Certified Across 5 Continents

1M⁺

Square Meters Installed

Zero Delamination Record

Herringbone & Chevron Geometries

Complex geometric deck patterns place unique multidirectional stress on composite substructures. Unlike traditional timber, which suffers from differential tangential shrinkage and axial splitting at acute 45-degree miter joints, our engineered co-extruded capping delivers homogeneous isotropic stability.

Thermal Expansion Management: Tight-tolerance expansion coefficients of ≤ 35 × 10⁻⁶ K⁻¹ minimize seasonal gapping at interlocking miter apexes.
Precision End-Cutting: Homogeneous core matrix prevents structural blowout during on-site compound beveling.
Dedicated Double-Joist Fastening: Engineered perimeter clip geometries eliminate single-screw shear failure at angle transitions.

Picture-Framing & Perimeter Inlays

Modern luxury architectural specifications demand perimeter breaker boards and contrasting picture frame borders to delineate functional outdoor living zones. Our production facility manufactures exact-match or contrasting hue profiles with uniform thickness tolerances of ±0.3 mm.

Dual-Color Architectural Zoning: Facilitates perimeter accentuation around swimming pool margins and outdoor kitchens.
Seamless Expansion Transition: Engineered breaker boards absorb multi-bay linear runs up to 30 meters without buckling.
Integrated Fascia & Riser Coordination: Co-extruded skirting boards with identical grain matrices ensure 360-degree finishing cohesion.

Multi-Width Dynamic Random Planking

Replicating master-crafted interior hardwood flooring in outdoor environments requires staggered 90 mm, 140 mm, and 210 mm profile widths. Our dual-screw twin-extrusion lines maintain matching clip grooves and uniform flexural modulus across varying widths.

Harmonized Deflection Ratings: Structural load ratings exceeding 4.5 kN across all profile dimensions.
Color Match Fidelity: Continuous digital spectrometry guarantees identical delta-E chromatic balance across production batches.
Reduced Joist Clutter: Optimized moment of inertia allows standard 400 mm (16 in) joist spacing without custom shimming.

Enterprise Procurement Framework

Global Enterprise Procurement Requirements & Performance Standards

A comprehensive B2B engineering overview for commercial importers, landscape architects, and high-volume construction contractors sourcing engineered deck systems.

Performance Characteristic	Testing Standard (ASTM / EN)	Forestar WPC Benchmark	Commercial Impact & Compliance Benefit
Flexural Strength (Modulus of Rupture)	ASTM D7032 / EN 15534-4	≥ 38.5 MPa (Solid) / ≥ 32.0 MPa (Cored)	Permits high commercial pedestrian traffic without profile sagging or permanent creep.
Water Absorption & Swelling	EN 317 / ASTM D1037 (24h Immersion)	< 0.45% mass uptake, thickness swelling < 0.2%	Prevents fungal colonization, rot, internal frost wedging, and dimensional warping in freeze-thaw climates.
Slip Resistance Index	DIN 51130 / BS 7976-2 (PTV Wet)	Class R11 / PTV > 36 (Low Slip Potential)	Complies with municipal public works guidelines and commercial poolside safety requirements.
Surface Hardness (Shore D)	ASTM D2240 / ISO 868	≥ 76 Shore D	Provides superior resistance against patio furniture drag, pet claw abrasion, and localized point impact.
Accelerated UV Weathering	ISO 4892-2 (3000 Hours Xenon Arc)	Delta E*ab ≤ 2.1 (Virtually Imperceptible)	Preserves pristine architectural color uniformity in high-solar radiation regions (Australia, Middle East, SW USA).
Reaction to Fire	EN 13501-1 / ASTM E84	Class Bfl-s1 / Class A Flame Spread Rating	Critical certification for high-density multi-family rooftop terraces, hotels, and urban boardwalk developments.

Container Consolidation & Cross-Product Logistics

Operating out of our flagship manufacturing hub in Xuancheng, Anhui, China (Anhui Fumeida New Material Technology Co., Ltd.), we specialize in multi-line consolidation. Importers achieve maximum freight ROI by packing decking boards, CrestWall cladding, SlatWeave modular screening, and RidgeStar flat-pack storage sheds into single high-cube (40ft HQ) containers.

Automated Weight-Volume Optimization: Minimizes dead volume to under 4% per freight unit.
Palletized Moisture Barrier Wrap: Fully weather-sealed packaging prevents maritime salt-spray intrusion during transit.
Zero Port Detention Lead Times: Streamlined customs processing with full Lacey Act and Phytosanitary documentation.

Private-Label OEM / ODM Engineering Support

We serve tier-one building product distributors worldwide through custom co-extrusion tooling, proprietary embossed grain rolls, and bespoke branding programs. Our internal tooling center can design and trial new custom grooved extrusion dies within 25 working days.

Custom Color Matching: Exact chromatic blending to match RAL, Pantone, or regional hardwood species.
Branded Packaging & Barcode Printing: Direct carton and protective film serialization for seamless retail scanning.
Exclusivity Agreements: Protected geographical distribution rights for custom profile configurations.

Circular Material Science

Macro Industry Solutions: Sustainable Engineering & Heat Dissipation

Addressing climate change, urban heat island effects, and deforestation through closed-loop polymer recovery and advanced microscopic polymer matrix modification.

90% Recycled Upcycling Formulation

Forestar's proprietary matrix diverts thousands of metric tons of post-industrial plastic and reclaimed hardwood byproduct from municipal landfills annually. Our chemical coupling agents bond recycled HDPE polymers with micro-milled oak and maple fibers at the molecular level, creating a composite material superior to virgin softwood.

LEED v4.1 Contribution: Contributes directly to MR Credit (Building Product Disclosure and Optimization - Sourcing of Raw Materials).
Formaldehyde-Free Process: Emits zero volatile organic compounds (VOCs) during compounding or post-installation life.
End-of-Life Recyclability: Disassembled boards can be re-granulated and extruded back into substructure joists.

Solar Reflectance Index (Cool-Deck Tech)

A primary complaint regarding early-generation composite decking was excessive heat accumulation under direct sunlight. Our modern co-extruded capping utilizes infrared-reflective inorganic pigment formulations that selectively reflect the near-infrared (NIR) spectrum responsible for solar thermal loading.

Surface Temperature Reduction: Up to 15°C (27°F) cooler under bare feet compared to traditional dark WPC products.
Thermal Comfort in Hospitality: Essential for poolside resorts, preschool outdoor areas, and high-altitude mountain decks.
Extended Structural Integrity: Lower thermal cycles reduce long-term plasticizer migration and micro-cracking fatigue.

Micro-Cellular Anti-Splinter Core

Traditional wood requires constant chemical sealants, toxic pressure-treatments (CCA), and seasonal sanding. Forestar co-extrusion technology encapsulates every wood particle inside a continuous, high-density polymer shield, eliminating moisture-driven splintering and rot.

Child- and Pet-Safe Barefoot Surfaces: Zero sharp fibers or checks over a 25-year projected lifespan.
Total Termite & Marine Borer Immunity: Eliminates structural collapse risks in tropical and coastal marine environments.
Zero Chemical Leaching: Safe for sensitive installations adjacent to freshwater reservoirs and organic gardens.

Installation Know-How

Substructure Dynamics & Structural Pattern Engineering

Precise architectural specifications for substructure joist spacing, load deflection tolerances, and expansion allowance across complex geometric layouts.

Joist Spacing Calculations for Complex Patterns

When laying standard horizontal decking parallel to the building, joist spacing of 400 mm (16 in) on-center is typical. However, geometric deck patterns demand rigorous mechanical adjustments to avoid board deflection under live load:

45-Degree Diagonal Layouts: Reduce joist centers to a maximum of 300 mm (12 in) on-center. Because the effective span increases by 1.414× at an angle, wider spacing will induce perceptible foot bounce.
Herringbone & Chevron Interlocks: Implement twin nested joists at every apex line. Each individual plank end must have a minimum of 38 mm bearing width, supported by dedicated independent concealed fasteners.
Breaker Board Transitions: Double-joist along all perimeter breaker boards. Ensure a minimum 6 mm ventilation gap between parallel joists to prevent continuous moisture entrapment.

Concealed Fastening Systems & Expansion Gapping

Proper mechanical clip selection is the single most critical factor in mitigating warranty callbacks and pattern distortion:

Austenitic Stainless Steel (304 / 316 Marine Grade): Mandatory for coastal installations within 5 km of saltwater or swimming pool perimeters to eliminate galvanic pitting and rust streaking.
Linear Expansion Calculations: Calculate butt-joint gap width using the formula: ΔL = L × α × ΔT, where L is board length, α is 35 × 10⁻⁶ K⁻¹, and ΔT is temperature differential between installation time and extreme local climate peak.
End-to-End Gap Matrix: Provide 3.0 mm gap when installing at 25°C; expand gap to 5.0 mm when installing at 10°C; reduce gap to 1.5 mm when installing at 35°C ambient temperature.

Global Regulatory Assurance

Localized Building Code Compliance & Certifications

Meeting statutory construction standards worldwide to ensure rapid municipal plan approval and frictionless commercial permitting.

North American Compliance (US & Canada)

Engineered to comply with the International Residential Code (IRC) Section R507 and International Building Code (IBC) Section 2612 for composite exterior deck assemblies.

ASTM D7032 Qualification: Fully tested for concentrated load criteria, guardrail post anchoring forces, and creep recovery under continuous dead loads.
ASTM E84 Surface Burning: Meets Class A and Class B flame spread indexes for wildland-urban interface (WUI) zones.
Uniform Joist Load Criteria: Certified for live load ratings exceeding 100 psf (4.79 kPa).

European Union & United Kingdom

Manufactured and CE-marked according to EN 15534-1 and EN 15534-4 for outdoor flooring and cladding profiles.

REACH Annex XVII: Fully certified non-toxic; free from SVHCs (Substances of Very High Concern), phthalates, and heavy metals.
FSC Chain of Custody: Wood fiber sourced strictly from certified responsibly managed plantations.
Eurocode 5 Structural Coherence: Comprehensive structural data sheets provided for civil engineering verification.

Australia, Oceania & Tropical Territories

Formulated to withstand peak UV radiation (UV Index 12+) and tropical monsoonal cycling without surface oxidation or mold blooms.

AS 3959 BAL Ratings: Bushfire Attack Level tested up to BAL-29 for wildfire-prone developments.
AS/NZS 4586 Slip Compliance: Verified oil-wet ramp and wet pendulum ratings suitable for commercial hospitality.
Salt-Air Resistance: Withstands intensive coastal spray environments without delamination.

Technological Roadmap

Technical Roadmap: Next-Generation Precision Extrusion & AI Integration

How advanced robotics, inline spectral AI scanning, and bio-resins are shaping the next decade of composite architectural components.

AI-Powered In-Line Extrusion Analytics

Our advanced Xuancheng production lines are incorporating closed-loop computer vision systems that measure dimensional profile geometry at 120 frames per second directly downstream from the vacuum calibrator tanks.

Sub-Millimeter Calibrator Automation: Dynamically adjusts extrusion line speed and die melt temperatures to maintain strict ±0.15 mm tolerances.
Surface Texture Defect Rejection: Real-time neural network detection instantly flags pattern micro-voids, gloss variations, and pigment streaking.
Traceable Serialization: Laser-etched underside batch codes allow end-to-end provenance tracking from raw polymer pellet to delivered container.

Bio-Based Polymers & Carbon-Negative Cores

Forestar's material science lab is currently prototyping third-generation composite formulations utilizing agricultural crop residues and bio-PE synthesized from sugarcane ethanol.

True Carbon-Negative Footprint: Target life-cycle carbon storage exceeding the manufacturing and logistics emissions envelope by 2028.
Enzymatic Mineralization Resistance: Next-gen biocides integrated into core formulations to deliver complete immunity to micro-fungal degradation.
Zero-Petrochemical Outer Shields: Developing ultra-durable plant-derived polyurethanes with 9H pencil scratch resistance.

BIM & Digital Twin Pattern Configurators

To accelerate architectural specification, we are deploying digital tools for structural engineers and architects to model complex patterns directly within Revit and ArchiCAD.

Parametric Cutting Optimizers: Automated software calculates miter cuts and fastener schedules, reducing installation site waste from 12% to under 3%.
Thermal Shadowing Simulation: Predicts local temperature dynamics and thermal expansion across multi-exposure rooftop decks.
Photorealistic Rendering Libraries: Accurate PBR texture maps ensuring true-to-life visualization for clients and stakeholders.

Technical & Commercial FAQ

Frequently Asked Commercial & Engineering Questions

Expert insights on composite decking pattern stability, container procurement, OEM parameters, and long-term asset performance.

Why do complex deck patterns (herringbone, chevron) require specialized composite formulation?

Traditional wood planks experience anisotropic movement—expanding significantly across width but minimally along length. When timber boards meet at acute 45-degree angles, differential movement forces joints apart, causing acute point buckling or gap widening. Forestar's engineered co-extruded composite features an isotropic wood-polymer matrix with uniform linear thermal expansion in all vectors. Combined with high flexural rigidity and 360-degree moisture encapsulation, our profiles stay flush at complex miter junctions across extreme hot and cold temperature cycles.

What is the minimum recommended joist spacing for diagonal and geometric decking patterns?

For standard perpendicular installations, 400 mm (16 inches) on-center joist spacing is standard. However, when boards are laid at a 45-degree angle—such as in chevron, diamond, or diagonal patterns—the effective span across joists increases by 41.4% (span = spacing / cos(45°)). Therefore, substructure joists must be spaced no greater than 300 mm (12 inches) on-center. For heavy commercial areas or public boardwalks, spacing should be further reduced to 250 mm (10 inches) to prevent excessive deflection under concentrated pedestrian loads.

How does Forestar manage container consolidation across different product families?

As a comprehensive manufacturer operating from Xuancheng, Anhui, China, our logistics division allows clients to mix full composite deck board profiles, matching trims, CrestWall exterior cladding, SlatWeave architectural louvers, and flat-pack RidgeStar WPC garden sheds into a single 40ft HQ container. Our warehouse team uses CAD-optimized volumetric loading software to balance heavier solid deck boards at the base with lighter modular shed panels above, safeguarding goods from pressure damage and eliminating dead freight volume.

What is the difference between first-generation uncapped WPC and second-generation co-extrusion?

First-generation composite features exposed wood fibers on the surface, making it susceptible to liquid staining (wine, grease, barbecue oils), gradual color fading from UV breakdown, and mold growth in humid shaded areas. Second-generation co-extruded profiles (such as Forestar TerraShield and EclipseGrain) feature an impermeable 360-degree outer polymer shield containing specialized UV stabilizers, antioxidants, and cross-linked color pigments. This shield makes the boards completely impervious to food stains, rot, and splintering, backed by a 25-year structural and stain/fade warranty.

What certifications are provided for international municipal and commercial projects?

Every batch of Forestar composite decking is fully certified by international accredited testing bodies (SGS, Intertek). Our standard documentation package includes CE certification under EN 15534-1/-4, ASTM D7032 performance reports for North American building officials, ASTM E84 / EN 13501-1 fire reaction ratings, DIN 51130 slip resistance classifications, REACH chemical safety compliance, and FSC certification for raw wood fiber provenance.

Can we order custom embossed patterns, lengths, and proprietary OEM packaging?

Yes. Forestar offers end-to-end OEM and ODM services for building product distributors, big-box retailers, and brand owners. We can engineer custom board lengths (from 2.2m to 5.8m to match exact container dimensions and minimize site cutting), carve bespoke 3D deep-embossed woodgrain rollers, formulate custom RAL-matched colors, and supply full private-label packaging with branded tear-tape, customized edge-banding, and client-specific barcode labels.

How do cool-deck infrared pigments combat heat build-up around poolside installations?

Standard dark pigments absorb light across the entire solar spectrum, converting near-infrared (NIR) wavelengths (700–2500 nm) directly into thermal energy. Forestar's proprietary surface formulation incorporates synthetic mineral oxide pigments that reflect infrared radiation away from the board surface. As verified under ASTM E1980 testing, this technology lowers peak surface temperatures by up to 15°C (27°F), preventing barefoot discomfort on summer swimming pool surrounds.

What maintenance is required to preserve warranty coverage on commercial installations?

Unlike natural hardwoods which require annual sanding, caustic chemical stripping, and solvent-based oil staining, Forestar composite systems need only periodic cleaning with warm soapy water and a soft-bristle nylon brush or pressure washer (< 1500 psi at a minimum distance of 300 mm). Avoid acetone-based chemical solvents or metal wire brushes, and ensure underlying drainage channels remain free of organic debris to preserve warranty validity.

Comprehensive Architectural Systems

Exterior Cladding, Heavy-Duty Garden Sheds & Specialty Enclosures

Round out your project specifications with high-performance WPC wall paneling, secure outdoor utility structures, and weatherproof outdoor storage buildings.